This Automatic 3-in-1 Wash-filling-capping Water Filling Machine is used to produce bottled mineral water, purified water, flavored water, alcoholic beverage and other non-gas Liquid.
small scal energy drink filling machine china
Automatic New Design Bottling Equipment
This Automatic 3-in-1 Wash-filling-capping Water Filling Machine is used to produce bottled mineral water, purified water, flavored water, alcoholic beverage and other non-gas Liquid. This Machine can be applied to all kinds of plastic products such as PET, PE. Bottles size varies from 250ml-2000ml meanwhile few changeover is needed. This series of filling machine capacity varies from 1000BPH to 30000BPH.
1. The machine concept of the CGF series was specifically designed for bottling in a hygienic environment;
2. Thanks to the free-standing transfer starwheels, there are much less exterior surfaces on the fillers than on conventional systems;
3. This innovative design has also the effect of the machine being very easily accessible for maintenance purposes and that it can be expanded at any time without conversion, for example with an additional cap feeder;
4. The OMRON PLC system offers the ideal solution for conductive non-carbonated fill products, as the fill quantity is measured precisely by an inductive flow meter;
5. All filling process steps can be programmed easily and individually – adjusted to the product to be filled and to the container.
6. With all variants of the CGF series for non-carbonated products, the containers are conveyed through the machine by means of neck-handling. This, as well as fill quantity determination via inductive flow meter (IDM) guarantee high flexibility and short change-over times;
7. Depending on the pitch circle, a central or a tubular ring bowl is employed;
8. Product feed pipes connect the product tank with the filling valves. In each connecting pipe, there is an inductive flow meter which measures the quantity of the product flowing through the pipes via the product’s conductivity;
9. The filling process begins after centring of the container and is effected by the free-jet method;
10. In order to be able to cope with the different bottles and products to be filled, one or two filling speeds are available.
Non-carbonated beverages are filled pressureless in multi-chamber operation;
11. Once the preprogrammed amount of liquid has flown into the container, a flow meter signal will trigger closing of the valve;
12. The fill parameters and programmes are stored in the controller making quick change-overs via touch-screen.
Change-over to other products or filling temperatures is done quickly, easily, and it is reproducible.
Short change-over times
Very short change-over times made possible via neck-handling parts and changes of the filling volume via touch-screen selection or easy filling programme selection.
Hygienic bottling conditions
Minimised surfaces on the filler’s exterior thanks to freestanding transfer starwheels. Mechanical drive units such as gears and joint shafts have been replaced by closed servo drives.
This machine is well accessible so that all maintenance and service jobs can be performed easily.
The design of the filler enables retrofitting of another capper or the creation of a Bloc with rinser, blow moulder, or labeller.
Filling line includes:
- Water treatment
- Blow molding machine
- Air conveyor
- Rinsing-filling-capping 3-in-1 monoblock
- Sleeve / OPP labeler
- Air dryer, visual inspection, ink jet printer
- Shrink wrapper / wrap-round case packer
You can also customize the size you need
Features of washing part:
The rinsing part using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the sidewall and bottom to make the bottle clean.
Features of filling part:
The Filling part with spring-type mechanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure, there are pre-cover features. Using high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate.
Features of capping part:
The capping, use hot water bubble set to displace bottlenecks air, ensuring the oxygen content of less than 0.15mg / L.The caps are free from deforming,and can flow smoothly in large quantities during transmission.The capper has the function of automatic de loading,which helps lower the bottle breakage.